Eps Recycling Hot Melt Machinery
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Product Detail
Buy Eps Recycling Hot Melt Machinery
In recent years,Recycling of waste plastic regeneration in the ascendant. The EPS’s Wide use in the packaging industry , but it is bulky and difficult to transport,Lead to the rapid development of the waste plastic recycling machinery. With the tenet of reducing the pollution caused by waste plastic and improving human being’s living environments, with the difficulties of no domestic standard and reference data and focusing on the diversity and specialty of waste plastics, PACKER Machinery developed the new style waste compactor successfully and formed her own feature in the field of waste plastic recycling, after numerous and continuous tests and researches. In order to avoid the secondary pollution to the water and environments made by the recycling machines, PACKER Machinery organized research personnel again to solve this technical problem and realized the upgrade of the waste plastic recycling machines with the guiding ideology of reducing secondary pollution. This Eps Recycling Hot Melt Machinery is High-performance, space saving, easy to transport the finished produce. The operation is pollution-free, can protect the environment, and avoid the secondary pollution. Complete reuse the waste plastic and create interest.
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Working Principle
When the crushing blades are working, after going through the cutting blade , and broken into smaller blocks of matter.
The material will been sent by the high speed rotary screw to the heating barrel. The screw of the main machine can convey and heat the material to melt condition, then extrude them and hydraulic blade cut them to pieces for easy storage and transportation.
EPS (Expanded Polystyrene) recycling hot melt machinery is specialized equipment designed to recycle EPS foam waste, commonly known as Styrofoam, using a hot melt process. This process involves melting the foam to reduce its volume and transform it into a more manageable and recyclable form. Here's a detailed overview of EPS recycling hot melt machinery:
Material Collection and Preparation:
Collect used EPS foam materials from various sources, ensuring they are clean and free from contaminants. The foam might come from packaging materials, electronic appliances, or construction projects.
Shredding and Size Reduction:
The collected EPS foam is fed into the shredder of the recycling machine. The shredder breaks down the foam into smaller pieces, increasing its surface area and preparing it for the melting process.
Melting Zone:
The shredded EPS foam is introduced into the melting zone of the recycling machinery. In this zone, heat is applied to melt the foam beads, converting them into a molten state.
Hot Melt Process:
The molten EPS foam material is subjected to a combination of heat and pressure. This process, known as the hot melt process, compacts and compresses the foam material to reduce its volume significantly.
Densification and Extrusion:
As the foam material is compressed, it undergoes densification, causing it to become denser and less bulky. The compressed material is then extruded through a nozzle to form continuous strands.
Cooling and Solidification:
After extrusion, the densified EPS strands are rapidly cooled to solidify them into a more stable form. This solidification prevents the material from re-expanding.
Cutting and Pelletization (Optional):
The solidified EPS strands can be further processed by cutting them into smaller pieces or pellets. This step makes the material more suitable for transportation and downstream recycling processes.
Packaging and Storage:
The final densified EPS material is packaged and stored for further use. It can be sold to recycling centers, manufacturers, or other entities that can incorporate the recycled material into new products.
Benefits of EPS Recycling Hot Melt Machinery:
Volume Reduction: The hot melt process significantly reduces the volume of EPS foam waste, making it easier and more cost-effective to transport and store.
Recyclability: Densified EPS foam is easier to handle and recycle than expanded foam. It can serve as a valuable raw material for manufacturing new products.
Environmental Impact: Recycling EPS foam using a hot melt process helps divert it from landfills and reduces its environmental impact. It also saves energy and resources compared to producing new foam materials.
Cost Efficiency: Recycling EPS foam with hot melt machinery can be more cost-effective than disposing of it in landfills or through incineration.
EPS recycling hot melt machinery is crucial in addressing the challenges posed by EPS foam waste and promoting more sustainable waste management practices. It's essential to follow proper operating procedures, implement safety measures, and conduct regular maintenance to ensure the machinery's optimal performance.
Applications and place to use:
This PACKER® Eps Recycling Hot Melt Machinery can process multiple materials such as EPS EPP EPE XPS PUR EVA into small hot melted blocks. As it is small capacity one , the machine is in lower price, easy to move and machine is in a small size, especially used in super market, schools, hospitals, small-sized warehouse, retail stores, and seafood markets.
Model | RGP-HM100 |
Feeding Size | 650mmx400mm |
Screw diameter | φ138mm |
Screw Length | 1090mm |
Screw Speed | 165rpm |
Extrusion center hight | 250mm |
Heating power | 3kw |
Main motor power | 7.5kw |
Screen Size | 40mm |
Blade rotation diameter | 250mm |
Blades quatity | 12sets |
Blades rotation speed | 150rpm |
Size | 1200x1000x1400 |
Weight | 800kg |
Capacity | 50kg/h |